IMD In Mold Foil Over Injection Cell
Challenge
This fully automatic line handles the preparation processes for the overinjection of a decorative foil (IMD). All processes and manipulations are performed to the highest standards to ensure the strict surface cleaning and manipulation quality requirements of an in-mold decorative foil.
Implemented Solution
We designed and manufactured a decorative foil overinjection cell with the following features:
- Ionazed typhoon cleaning system
- Sprues CNC milling device
- Plastic surface cleaning with sword brush
- Robot automatic over-injection loading/unloading
- Traceability system
- Multimodel automatic changeover
- Laser marking and DMX quality verification
The machine is capable of achieving a cycle time of 50 seconds per part.
Results
Case of success
- New CNC software development for easy milling path processing
- Fully equipped with changeovers for model flexibility
- Equipped with a mistake proofing to validate correctness of tooling with injection equipment and mold.
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